Streamlining Manufacturing Efficiency – Autonomous Production Planning & Scheduling Problem Many manufacturing companies face challenges with their manual production scheduling processes, leading to limited capabilities in handling complex multi-layer constraints and resulting in inefficiencies and suboptimal productivity. Static schedules often fail to accommodate changes in demand, machine breakdowns, or material availability, causing wasted resources and […]
Safety, Security & SOP Compliance in Manufacturing Problem Safety and security are paramount in the manufacturing environment, where numerous hazards pose risks of accidents, injuries, and even fatalities. Manufacturing companies face several challenges in ensuring the safety, security, and compliance with standard operating procedures (SOPs): Applications To address the challenges and ensure safety, security, and […]
Smart Production Scheduling to Minimize Planning Losses and Material Losses Problem The production scheduling process is critical for optimizing resources, minimizing planning losses, and reducing material losses in manufacturing operations. However, traditional production scheduling methods may lack real-time visibility and flexibility, leading to inefficiencies, missed opportunities for optimization, and increased material wastage. The challenges faced […]
Remote Plant Performance Monitoring for Ethylene Plant Problem Ensuring overall plant performance and individual system and equipment performances are crucial for achieving production targets, yield optimization, energy efficiency, and profitability in an ethylene plant. However, existing plant monitoring practices, predominantly based on Distributed Control Systems (DCS), lack real-time insights from the massive data generated. Many […]
Product Quality Prediction in Textiles Manufacturing Problem In textiles manufacturing, detecting defects on Work-in-Progress (WIP) and finished goods is critical for ensuring product quality. Early detection of defects enables operators to take corrective actions promptly, reducing wastage and improving shop floor margins. The challenges faced in textiles manufacturing include: Approach To address the challenges and […]
Polypropylene Quality Prediction for a Petrochemical Company Problem A leading petrochemical company faced challenges in increasing the production of Polypropylene due to lump formation during the complex polymeric reaction process. The operator’s dependence on delayed lab-based quality estimation hindered their ability to address the issue promptly. The lump formation led to increased downtime, operational expenses, […]
Real-Time Tracking of Worker and Machine Availability with Computer Vision and IoT Sensors Problem In industries such as manufacturing, logistics, and construction, efficient management of human resources and machinery is crucial for optimizing operations. However, manual tracking of worker and machine availability can be time-consuming, error-prone, and lacks real-time visibility. This can lead to inefficiencies, […]