Trusted By
Challenges in Metal Industry
15%
Increased Production Cost due to inefficient energy use
Upto 10%
Quality Issue Cost out of annual revenue
Upto 5%
Decreased Market Value due to supply chain disruptions
38%
Higher Loss Time
Injuries Annually
Upto 8%
Contribution to Global
Emission Annually
Accelerating Efficiency, Quality, and Environmental Sustainability
Optimizing Operations
Analyze vast amounts of operational data to identify inefficiencies, optimize production processes, and reduce costs.
- Enable better resource allocation
- Improved scheduling
- Enhanced operational efficiency
Enhancing Quality Control
AI-driven quality control systems can detect and prevent defects in real-time
- Consistent product quality and reducing the risk of customer dissatisfaction
- Enable accurate and automated inspection
- Higher yield rates and reduced scrap and rework
Enhancing Quality Control
AI-driven quality control systems can detect and prevent defects in real-time
- Consistent product quality and reducing the risk of customer dissatisfaction
- Enable accurate and automated inspection
- Higher yield rates and reduced scrap and rework
Streamlining Supply Chains
The metal industry often faces challenges associated with complex and fragmented supply chains. AI technologies can optimize supply chain management by
- Predicting demand
- Optimizing inventory levels
- Enabling efficient logistics planning
By streamlining these processes, AI solutions minimize delays, reduce costs, and improve overall supply chain performance.
Improving Safety and Compliance
- Safety is a top priority in the metal industry, and AI plays a crucial role in mitigating risks and ensuring regulatory compliance
- Monitor and analyze real-time data from sensors and cameras to detect potential hazards
- Alert workers to unsafe conditions and enable proactive safety measures
- Automate compliance reporting, ensuring adherence to safety regulations and minimizing the risk of penalties
Improving Safety and Compliance
- Safety is a top priority in the metal industry, and AI plays a crucial role in mitigating risks and ensuring regulatory compliance
- Monitor and analyze real-time data from sensors and cameras to detect potential hazards
- Alert workers to unsafe conditions and enable proactive safety measures
- Automate compliance reporting, ensuring adherence to safety regulations and minimizing the risk of penalties
Driving Environmental Responsibility with AI
As the industry focuses on reducing its environmental impact, AI solutions offer valuable support in achieving sustainability goals.
- Optimize energy consumption
- Minimize waste and facilitate efficient use of resources
- Enable sustainable practices and reduce the carbon footprint of metal production
Explore what’s possible with Algo8
Facility & Plant Performance Monitoring
PlantBrain ensures the seamless monitoring of metal industry plants by utilizing data science and first-principle-based KPIs. It empowers operators to identify performance gaps, detect inefficiencies, and take corrective actions to maximize productivity and yield.
Production & Schedule Optimization
PlantBrain facilitates the metal industry in optimizing production schedules, considering multi-layer constraints and variations in demand. It helps reduce production downtime, minimize waste, and enhance productivity.
Performance & Quality Prediction
PlantBrain’s AI-driven performance prediction and optimization capabilities support the metal industry in achieving higher productivity, improved product quality, and enhanced process efficiency.
Condition Monitoring
The metal industry leverages condition monitoring to ensure continuous assessment of equipment health, enabling early identification of potential faults and avoiding unplanned downtime.
Predictive Maintenance
Predictive maintenance in the metal industry uses data-driven insights to anticipate equipment failures and maintenance requirements. This approach maximizes equipment uptime, minimizes maintenance costs, and enhances production efficiency.
Integrity & Corrosion Detection
Integrity and corrosion detection in the metal industry ensures the assessment of asset integrity and corrosion potential. By identifying and addressing potential issues promptly, it avoids costly equipment failures and ensures safety and compliance.
Energy Management
Energy management in the metal industry focuses on optimizing energy consumption to reduce operational costs and environmental impact. It contributes to improved efficiency and sustainability.
Decarbonization
Decarbonization initiatives in the metal industry involve adopting greener technologies and practices to reduce carbon emissions and promote environmental stewardship.
Safety, Security & Connected Workers
Safety, security, and connected worker technologies in the metal industry promote a safe and connected work environment. They enhance incident prevention and response, supporting worker safety.
Explore what’s possible with Algo8
Facility & Plant Performance Monitoring
PlantBrain ensures the seamless monitoring of metal industry plants by utilizing data science and first-principle-based KPIs. It empowers operators to identify performance gaps, detect inefficiencies, and take corrective actions to maximize productivity and yield.
Production & Schedule Optimization
PlantBrain facilitates the metal industry in optimizing production schedules, considering multi-layer constraints and variations in demand. It helps reduce production downtime, minimize waste, and enhance productivity.
Performance & Quality Prediction
PlantBrain’s AI-driven performance prediction and optimization capabilities support the metal industry in achieving higher productivity, improved product quality, and enhanced process efficiency.
Condition Monitoring
The metal industry leverages condition monitoring to ensure continuous assessment of equipment health, enabling early identification of potential faults and avoiding unplanned downtime.
Predictive Maintenance
Predictive maintenance in the metal industry uses data-driven insights to anticipate equipment failures and maintenance requirements. This approach maximizes equipment uptime, minimizes maintenance costs, and enhances production efficiency.
Integrity & Corrosion Detection
Integrity and corrosion detection in the metal industry ensures the assessment of asset integrity and corrosion potential. By identifying and addressing potential issues promptly, it avoids costly equipment failures and ensures safety and compliance.
Energy Management
Energy management in the metal industry focuses on optimizing energy consumption to reduce operational costs and environmental impact. It contributes to improved efficiency and sustainability.
Decarbonization
Decarbonization initiatives in the metal industry involve adopting greener technologies and practices to reduce carbon emissions and promote environmental stewardship.
Safety, Security & Connected Workers
Safety, security, and connected worker technologies in the metal industry promote a safe and connected work environment. They enhance incident prevention and response, supporting worker safety.
Hear it from Our Clients
The Algo8 team implemented a successful digital solution that transformed our perception of Coal Procurement at Aditya Aluminium. Their time-series models for real-time parameters like GCV improved the precision and efficiency of our Coal Chain. In 4 months, Algo8 team gave us a competitive edge, enhancing our systems and processes.
Hindalco
Algo8 is working to deploy its process module to create better foresight for Operators on quality parameters for tighter control and optimised grade change over.
HMEL
Really fascinated by the possibility after experiencing a first-hand solution to hard to measure problems. Super excited to onboard more AI modules from Algo8
Kanpur Plastipack Ltd.
The technology has brought about a 360-degree turnaround that has solved the critical setbacks such as leakages, pressures, temperature, vibrations and unplanned breakdowns. We have observed op-ex cuts by reducing the failure quotient of the equipment.
IOCL
The technology has brought about a 360-degree turnaround that has solved critical setbacks causing unplanned breakdowns. We have observed op-ex cuts by reducing the failure quotient of the equipment
A Fortune 500 Co.
General Manager"An excellent team and an even better product. We have straight away saved $1mn in the past 6 months alone."
A Leading Upstream O&G Co.
Business Advisor“We have been working with Algo8 for the past 2 years. We started with 1 refinery but now have rolled out their products to 8 refineries. It has been a pleasure working with them”
IOCL
COO